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09-19

2025

What is the market size and development trend of screw-cap machines?

The market for capping machines is showing robust growth, with several key trends emerging across technology, product offerings, and market dynamics. Here’s a detailed overview: **Market Size:** - **Single-Head Capping Machines:** In 2023, the Chinese market for single-head capping machines reached RMB 2.68 billion, with projections indicating a rise to approximately RMB 3 billion by 2025. By 2025, the total capacity of the Chinese single-head capping machine market is expected to hit around 187,000 units. In 2024, exports of single-head capping machines totaled about 21,000 units, generating an export value of US$138 million. Looking ahead, the export share is anticipated to continue expanding in 2025. - **Automatic Capping Machines:** The Chinese market for automatic capping machines is projected to reach RMB 4.86 billion by 2025, representing an approximate 8.2% increase from 2024 levels. Currently, the market size for automatic capping machines stands at RMB 4.49 billion in 2024, maintaining a steady annual compound growth rate of around 7.5%. **Trends:** - **Technological Advancements:** The industry is advancing toward modular designs, remote monitoring and diagnostics, and rapid tooling capabilities that accommodate various cap specifications. Leading companies have already introduced smart single-head capping machines equipped with IoT modules, enabling real-time production data uploads, predictive equipment performance alerts, and cloud-based maintenance support. - **Product Automation:** Fully automated capping machines currently dominate the market, capturing about 68% of the share due to their high speed and precision—features that make them particularly popular in large-scale production lines. Meanwhile, semi-automatic models remain essential for smaller businesses or niche applications, though their growth rate has begun to slow down. - **Market Concentration:** The competitive landscape is highly consolidated, with the top five manufacturers collectively holding over 55% of the market share. These industry leaders leverage their strong technological expertise and brand reputation to maintain a commanding presence in the premium segment. - **Diversified Applications:** The food and beverage sector remains the largest end-user of capping machines, accounting for more than 40% of the market. The pharmaceutical industry follows closely with a 25% share, while the cosmetics and personal care sector has seen its market share climb from 15% in 2020 to an estimated 20% by 2025. Other key application areas include chemicals and household products, though these segments currently represent a smaller share, they hold significant growth potential. - **Regional Balance:** East China accounts for over 60% of national production, while South China serves as a major consumption hub. Meanwhile, North China and Southwest China are experiencing rising demand driven by industrial upgrades. By 2025, the regional market structure is expected to remain dominated by eastern regions, with central and western areas gradually catching up.

09-19

2025

The Chinese market for filling and capping machines continues to expand, with expectations that it will surpass 10 billion yuan by 2025.

The Chinese market for filling and capping machines is indeed showing steady growth, with expectations that it will surpass 10 billion yuan by 2025. According to statistics from leading industry authorities, the overall size of China’s filling and capping machine market reached 7.86 billion RMB in 2024, representing a year-on-year growth rate of 9.2%. Market forecasts indicate that by 2025, the industry will break through the 10-billion-yuan mark, maintaining a compound annual growth rate between 8.5% and 9.8%. Additionally, relevant reports show that total sales of complete filling and capping units in China are projected to reach 66,943 units in 2025, generating sales revenue of approximately 18.73 billion RMB—up 7.9% from the previous year. This robust growth underscores the positive momentum in the filling and capping machine sector. Several key factors are driving the continued expansion of China’s filling and capping machine market: **Downstream Industry Demand:** Rapid growth in industries such as food & beverage, pharmaceuticals, and personal care products has significantly boosted demand for filling and capping equipment. For instance, the beverage industry is undergoing upgrades to automated production lines, increasing the need for higher single-line capacities and accelerating equipment modernization. Meanwhile, the pharmaceutical sector’s new GMP certification requirements are prompting companies to invest more heavily in sterile filling technologies. **Technological Innovation:** Smart and flexible manufacturing solutions have emerged as the industry’s primary growth drivers. The integration of cutting-edge technologies like IoT, servo drives, and machine vision has enhanced equipment performance and efficiency, enabling manufacturers to meet diverse customer needs—and ultimately fueling market expansion. **Policy Support:** Government initiatives such as “Made in China 2025” continue to provide strong backing for the development of intelligent manufacturing equipment. Increased subsidies specifically targeted at packaging machinery further bolster industry growth, offering critical policy support for the sector’s advancement.

09-19

2025

Trends in Packaging Machine Development for the 21st Century

Vacuum packaging technology originated in the 1940s. Since 1950, when polyester and polyethylene plastic films were successfully introduced for product packaging, vacuum packing machines have rapidly advanced. Today, their technological development trends primarily revolve around five key areas: higher productivity, increased automation, versatile single-machine functionality, the integration into production lines, and the incorporation of cutting-edge new technologies. 1. **High Productivity**: Vacuum packaging machines have seen a remarkable increase in output, with production rates rising from just a few units per minute to as many as tens of items. For instance, thermoforming-filling-sealing machines can now achieve outputs exceeding 500 units per minute. 2. **Automation**: Fully automated vacuum packaging machines now offer integrated functions such as vacuuming, sealing, printing, and cooling—all performed in a single, seamless process. These machines are particularly well-suited for packaging foods like tea, peanuts, shrimp, and corn. 3. **Single-Machine Versatility**: By incorporating multiple functions into a single machine, manufacturers can easily expand its application range. Achieving this versatility requires a modular design approach, allowing operators to swap and combine functional modules to create vacuum packers tailored to different packaging materials, products, and requirements. 4. **Production Line Integration**: As the number of required functions grows, attempting to fit all operations into one compact machine can lead to overly complex designs that are difficult to operate and maintain. In such cases, it’s more practical to assemble several specialized machines—each optimized for specific tasks and performance levels—into a fully functional production line. 5. **Adoption of Advanced Technologies**: Packaging methods are increasingly shifting toward modified atmosphere packaging (MAP) as a replacement for traditional vacuum packaging. This transition involves closely integrating research on gas compositions, packaging materials, and MAP machinery. Meanwhile, control technologies are benefiting from greater use of computer and microelectronics innovations. In terms of sealing, advanced techniques like heat-tube and cold-sealing methods are being employed, while sophisticated devices—such as computer-controlled high-precision combination scales for coarse granular materials—are being directly integrated into vacuum packaging systems. Additionally, cutting-edge rotary or vacuum packaging machines are leveraging advanced, high-speed arc-cam indexing mechanisms to enhance efficiency and precision.

09-19

2025

What factors affect the efficiency of screw-cap machines?

Factors affecting the efficiency of capping machines can be analyzed from four key dimensions: equipment performance, material compatibility, production process design, and operation & maintenance. Here's a breakdown: ### 1. Equipment Performance Factors - **Core Component Precision and Speed**: The number of capping heads significantly impacts efficiency. Multi-head machines (e.g., 6-, 8-, or 12-head models) are far more productive than single- or dual-head systems. For instance, a single-head machine typically handles 30–50 bottles per minute, while a 12-head model can manage 200–300 bottles—thanks to the increased "parallel processing" capability. - **Transmission System Stability**: Issues like wear or jamming in conveyor belts, capping head drive gears, or servo motors can cause misalignment during bottle feeding or delays in the capping action, directly reducing the throughput per unit time. - **Torque Control Response Speed**: Advanced capping machines rely on real-time torque monitoring and rapid shutdown mechanisms. If sensors respond slowly (e.g., with a delay of 0.5–1 second), it can prolong the capping process, ultimately dragging down overall efficiency. ### 2. Material Compatibility Factors - **Consistency in Container and Cap Specifications**: Significant variations in bottle diameter, bottle neck thread precision (e.g., exceeding a tolerance of 0.5 mm), or inconsistencies in cap inner threads and heights can lead to issues like "capping jams" or "slipping caps." This forces frequent machine stoppages for adjustments, severely curtailing productivity. *Example*: Plastic bottles, due to their flexible and deformable nature, often require extra alignment efforts when capping compared to glass bottles, resulting in a 10%–20% reduction in efficiency. - **Material Physical Properties**: - **Cap Material**: Metal caps (e.g., those used on beverage cans) are highly durable and resistant to deformation during capping, enabling faster processing speeds. In contrast, plastic caps (such as PE caps) are prone to pressure-induced deformation, necessitating reduced capping speeds to prevent damage. This can lower efficiency by 5%–15%. - **Container Weight**: Lightweight containers (e.g., thin-walled plastic bottles) are easily displaced by high-speed conveyors, requiring slower handling speeds. On the other hand, heavier glass bottles can withstand higher conveyor speeds, leading to an efficiency gap of up to 20%.

09-19

2025

What has been the development journey of screw-cap machines?

The evolution of capping machines can be traced back to the late 19th century, with their development progressing through four key stages: manual cappers, semi-automatic cappers, fully automatic cappers, and finally, intelligent cappers. Here's a breakdown: **Manual Capper Stage (Late 19th Century – 1950s):** In the late 19th century, as industrialization accelerated and demand for bottled beverages surged, traditional manual capping methods could no longer keep up with the needs of mass production. This led to the invention of the first manual capping machine. These early models relied primarily on manual operation, featured simple designs, and offered relatively low efficiency—but they laid the groundwork for future technological advancements. By the early 20th century, manual cappers had begun to integrate into packaging lines across the food and beverage industries. In the 1910s, a renowned U.S.-based beverage company was among the first to adopt manual cappers, dramatically boosting the efficiency of bottled drink production. **Semi-Automatic Capper Stage (1950s – 1980s):** During the 1950s, rapid advancements in electronics and mechanical engineering ushered in the era of semi-automatic cappers. These machines boasted more sophisticated designs, easier operation, and increasingly versatile functionalities, significantly enhancing productivity in the packaging industry. In 1955, a leading German company successfully developed the first semi-automatic capping machine, which quickly gained global traction. That same year, sales of semi-automatic cappers worldwide reached an impressive $10 million. **Fully Automatic Capper Stage (1980s – Early 21st Century):** By the 1980s, the convergence of microelectronics, computer technology, and automation marked the entry of fully automatic cappers into the market, signaling a new phase of innovation and growth in the industry. These advanced machines delivered unprecedented improvements in performance and efficiency. By 1990, global sales of fully automatic cappers had soared to $500 million. **Intelligent Capper Stage (Early 21st Century – Present):** Since the beginning of the 21st century, the integration of cutting-edge technologies such as IoT, big data, and artificial intelligence has driven continuous innovation in the capping machine industry. Modern cappers now offer not only high-speed, precise, and reliable capping capabilities but also advanced features like real-time online monitoring, predictive fault diagnosis, and remote control—enabling them to meet the diverse demands of various production environments. Moreover, as environmental awareness grows, the industry is increasingly focused on developing energy-efficient, eco-friendly solutions that align with the principles of sustainable development.

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Related News

How effective is the pasteurization line?

The pasteurization line delivers highly effective results: it eliminates most pathogenic bacteria—such as Brucella and Listeria—from milk, juices, and other products, significantly reducing food safety risks. At the same time, the relatively low temperature (typically 60–85°C) helps preserve the nutritional value of the product—like the active proteins in milk—and maintains its natural flavor. Additionally, this process extends shelf life by several days to even dozens of days compared to non-pasteurized alternatives, making it ideal for low-temperature products that demand both superior taste and optimal nutrition.

What is the market size and development trend of screw-cap machines?

The market for capping machines is showing robust growth, with several key trends emerging across technology, product offerings, and market dynamics. Here’s a detailed overview: **Market Size:** - **Single-Head Capping Machines:** In 2023, the Chinese market for single-head capping machines reached RMB 2.68 billion, with projections indicating a rise to approximately RMB 3 billion by 2025. By 2025, the total capacity of the Chinese single-head capping machine market is expected to hit around 187,000 units. In 2024, exports of single-head capping machines totaled about 21,000 units, generating an export value of US$138 million. Looking ahead, the export share is anticipated to continue expanding in 2025. - **Automatic Capping Machines:** The Chinese market for automatic capping machines is projected to reach RMB 4.86 billion by 2025, representing an approximate 8.2% increase from 2024 levels. Currently, the market size for automatic capping machines stands at RMB 4.49 billion in 2024, maintaining a steady annual compound growth rate of around 7.5%. **Trends:** - **Technological Advancements:** The industry is advancing toward modular designs, remote monitoring and diagnostics, and rapid tooling capabilities that accommodate various cap specifications. Leading companies have already introduced smart single-head capping machines equipped with IoT modules, enabling real-time production data uploads, predictive equipment performance alerts, and cloud-based maintenance support. - **Product Automation:** Fully automated capping machines currently dominate the market, capturing about 68% of the share due to their high speed and precision—features that make them particularly popular in large-scale production lines. Meanwhile, semi-automatic models remain essential for smaller businesses or niche applications, though their growth rate has begun to slow down. - **Market Concentration:** The competitive landscape is highly consolidated, with the top five manufacturers collectively holding over 55% of the market share. These industry leaders leverage their strong technological expertise and brand reputation to maintain a commanding presence in the premium segment. - **Diversified Applications:** The food and beverage sector remains the largest end-user of capping machines, accounting for more than 40% of the market. The pharmaceutical industry follows closely with a 25% share, while the cosmetics and personal care sector has seen its market share climb from 15% in 2020 to an estimated 20% by 2025. Other key application areas include chemicals and household products, though these segments currently represent a smaller share, they hold significant growth potential. - **Regional Balance:** East China accounts for over 60% of national production, while South China serves as a major consumption hub. Meanwhile, North China and Southwest China are experiencing rising demand driven by industrial upgrades. By 2025, the regional market structure is expected to remain dominated by eastern regions, with central and western areas gradually catching up.